Overview of Silicon Carbide Ceramic

Silicon carbide (SiC) ceramic is a high-performance material known for its exceptional hardness, wear resistance, and thermal stability. It is widely used in cutting tools, abrasives, automotive components, and high-temperature applications due to its superior mechanical properties and chemical inertness.

Features of Silicon Carbide Ceramic

High Hardness: SiC ceramics are among the hardest known materials, making them ideal for abrasive and cutting applications.
Thermal Stability: They can withstand extreme temperatures without degrading, making them suitable for high-temperature environments.
Wear Resistance: Exceptional resistance to wear and abrasion ensures long-lasting performance.
Chemical Inertness: Resistant to most chemicals, including acids and alkalis, enhancing their durability in harsh conditions.
Low Thermal Expansion: Minimal expansion or contraction with temperature changes, ensuring dimensional stability.
Electrical Conductivity: Some forms of SiC ceramics exhibit semiconducting properties, useful in electronic devices.

(Silicon Carbide Ceramic Disc for Industrial Rolling Furnace Making Sanitaryware Toilet Products)

Specifications of Silicon Carbide Ceramic Disc for Industrial Rolling Furnace Making Sanitaryware Toilet Products

Silicon carbide ceramic discs are developed for industrial rolling heaters in sanitaryware commode production. These discs deal with heats and mechanical stress throughout manufacturing. The product composition is silicon carbide (SiC) with included bonding agents for enhanced toughness. The discs work in temperature levels approximately 1600 ° C without losing structural honesty. Thermal shock resistance is strong, permitting rapid home heating and cooling cycles without cracking. High thermal conductivity ensures even warm distribution throughout the disc surface. This attribute reduces temperature gradients in the heating system, boosting item consistency.

Mechanical strength is important. The discs have a flexural toughness of over 250 MPa, standing up to deformation under heavy loads. Solidity levels reach 90 HRA, decreasing wear from rough materials. Density varieties in between 3.1 and 3.2 g/cm THREE, stabilizing weight and stability. Requirement disc diameters vary from 300 mm to 600 mm, with thicknesses of 20 mm to 50 mm. Personalized sizes are readily available for certain heating system designs. Surface area surface is precision-polished to lower friction throughout rolling operations. Smooth surface areas stop damages to greenware products prior to shooting.

Chemical resistance is one more vital function. The discs endure harsh ambiences from lusters and kiln gases. Oxidation resistance is high, also in long term use. Upkeep demands are low as a result of the material’s inert residential properties. Installation is uncomplicated, with pre-drilled openings for secure installing. Compatibility with existing furnace systems is ensured with standardized dimensions. Life-span surpasses standard ceramic components, reducing replacement costs.

Power performance is improved via optimal warmth transfer. Minimized heat loss lowers fuel intake in heating system operations. Regular efficiency supports high-volume production of sanitaryware products like toilets and sinks. Defect prices in completed products go down because of stable thermal problems. Handling times shorten as temperature control becomes much more precise. Downtime for disc substitute or maintenance is reduced.

The discs meet market standards for commercial ceramics. Examining consists of thermal biking, lots resistance, and chemical exposure checks. Quality assurance makes certain each disc executes reliably in extreme settings. Technical support is offered for combination and troubleshooting.

(Silicon Carbide Ceramic Disc for Industrial Rolling Furnace Making Sanitaryware Toilet Products)

Applications of Silicon Carbide Ceramic Disc for Industrial Rolling Furnace Making Sanitaryware Toilet Products

Silicon carbide ceramic discs offer important roles in commercial rolling furnaces for making sanitaryware commode products. These discs take care of heats and rough problems found in manufacturing processes. Their strong thermal conductivity helps spread warm uniformly across the furnace. This makes sure regular home heating of products like clay and polish. Also heating is crucial for shaping toilet products without issues.

The material’s resistance to thermal shock stops breaking when temperature levels change rapidly. Moving furnaces typically cycle between heating and cooling. Silicon carbide preserves stability via these shifts. This decreases downtime triggered by component failings. Assembly line stay active much longer.

Mechanical stamina is one more advantage. Silicon carbide ceramic discs hold up against hefty lots from pushing and forming equipment. They remain resilient under continuous rubbing. This reduces the danger of wear-related failures. Maintenance costs drop since substitutes occur less frequently.

Chemical resistance issues in sanitaryware production. Glazes and binders have destructive materials. Silicon carbide does not deteriorate when revealed to these chemicals. Product high quality remains high. Contamination threats from material responses are lessened.

Energy efficiency improves with these discs. Their capacity to conduct warmth promptly allows heating systems to get to target temperature levels much faster. Less energy is wasted. Operating prices reduce with time. Factories meet sustainability objectives more easily.

Precision in manufacturing relies upon trustworthy heating system parts. Silicon carbide discs guarantee exact temperature control. This causes uniform item measurements and surface area coatings. Commode products satisfy stringent market requirements. Defect prices fall. Customer satisfaction climbs.

Lengthy life span makes silicon carbide an economical option. The discs last longer than choices like alumina or metal alloys. Less replacements indicate lower material costs. Manufacturing routines face fewer disturbances. Output stays constant.

Industrial rolling furnaces depend on parts that balance efficiency and durability. Silicon carbide ceramic discs supply both. Their residential or commercial properties deal with common obstacles in sanitaryware production. Producers accomplish higher performance and product quality.

Company Introduction

Welcome to It-Chuiko, a premier international supplier of high-quality silicon carbide powder and silicon carbide ceramics. Our products are renowned for their exceptional hardness, thermal stability, and wear resistance, making them ideal for abrasives, cutting tools, refractory materials, and advanced semiconductor applications. We serve a diverse range of industries, including automotive, aerospace, and electronics, with a commitment to quality and innovation. With state-of-the-art production facilities and rigorous quality control, we ensure that our customers receive superior products tailored to their specific needs. Partner with us for reliable, high-performance materials that drive your business forward.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Silicon Carbide Ceramic Disc for Industrial Rolling Furnace Making Sanitaryware Toilet Products

Silicon Carbide Ceramic Discs are essential in industrial rolling furnaces for producing sanitaryware toilet products. Below are common questions about these discs.

What is a Silicon Carbide Ceramic Disc?
It is a high-performance component designed for extreme heat and mechanical stress. Made from silicon carbide, it handles temperatures over 1600°C. These discs support sanitaryware molds during firing. They ensure even heat distribution. This improves product quality.

Why use these discs in industrial furnaces?
Silicon carbide offers superior thermal conductivity. It resists thermal expansion. This reduces furnace energy use. Faster heating cycles speed up production. Consistent heat lowers defects in final products.

How durable are these discs?
They last longer than traditional materials like alumina. Silicon carbide resists wear, corrosion, and chemical reactions. Proper handling prevents cracks. Regular checks extend lifespan. Typical use lasts years under normal conditions.

Is installation complicated?
Installation is straightforward. Fit discs into furnace racks using standard tools. Clean surfaces before placing molds. Check alignment to avoid uneven pressure. Maintenance involves removing debris. Inspect discs monthly for cracks or wear. Replace damaged units quickly.

Are these discs cost-effective?
Initial costs are higher than basic materials. Long-term savings offset this. Reduced downtime cuts repair expenses. Lower energy use decreases operating costs. Fewer replacements mean less waste. This makes them economical for large-scale production.

These answers clarify key aspects of Silicon Carbide Ceramic Discs. They address performance, installation, and value. Users gain practical insights for optimizing furnace operations.

(Silicon Carbide Ceramic Disc for Industrial Rolling Furnace Making Sanitaryware Toilet Products)